Custom Battery Packs Manufacturer: Design And Production

What is kinds of custom battery packs ido-technology can provide

When it comes to custom battery packs, ido-technology stands out as a leading custom battery packs manufacturer. Leveraging their state-of-the-art Li-ion Battery Production Line, they offer a diverse range of custom battery solutions tailored to meet specific application needs. Here are some of the types of custom battery packs they provide:

• High Energy Density Battery Packs: Ideal for applications requiring long run times and lightweight solutions, such as consumer electronics and portable medical devices.

• High Power Battery Packs: Designed for applications demanding instant power, such as power tools and electric vehicles.

• Long Cycle Life Battery Packs: Perfect for applications with frequent charge-discharge cycles, such as renewable energy storage systems and backup power supplies.

• Wide Temperature Range Battery Packs: Suitable for applications operating in extreme temperatures, from cold chain logistics to industrial equipment in harsh environments.

• Smart Battery Packs: Equipped with advanced Battery Management Systems (BMS) for enhanced safety, performance monitoring, and communication capabilities, ideal for IoT devices and automotive applications.

The versatility of ido-technology’s Li-ion Battery Production Line enables them to customize battery packs based on cell type (e.g., 18650, 21700, pouch cells), voltage, capacity, size, and specific performance requirements, ensuring optimal solutions for diverse applications.

What is the MOQ of your custom battery packs?

One of the frequently asked questions regarding custom battery pack manufacturing is the Minimum Order Quantity (MOQ). ido-technology understands the varying needs of their clients, from small businesses to large corporations. Therefore, they offer flexible MOQ options to cater to different project scales and budgets.

While the standard MOQ for custom battery packs is typically around 100-500 pieces, ido-technology is often willing to negotiate lower MOQs for new clients or specific projects. This flexibility is made possible by the efficiency and scalability of their Li-ion Battery Production Line.

Here’s a breakdown of MOQ considerations:

• Prototype and Development: For initial prototyping and development, ido-technology can often produce smaller batches, even as low as 10-50 pieces, to help clients validate their designs and concepts.

• Small to Medium-Scale Production: For small to medium-scale production runs, MOQs typically range from 100-500 pieces. This is suitable for businesses looking to test the market or produce specialized products in limited quantities.

• Large-Scale Production: For large-scale production, ido-technology can efficiently handle high-volume orders, leveraging their automated Li-ion Battery Production Line to ensure consistent quality and timely delivery.

It’s important to note that MOQs can also be influenced by factors such as the complexity of the battery pack design, the availability of specific components, and the desired lead time. ido-technology works closely with clients to determine the most suitable MOQ based on their individual requirements and project scope.

Unique advantages of custom battery packs

Custom battery packs offer several advantages over off-the-shelf solutions, especially when manufactured by a company like ido-technology that utilizes a cutting-edge Li-ion Battery Production Line. Here are some of the key benefits:

• Optimized Performance: Custom battery packs are designed to meet the specific power, energy, and size requirements of your application. This optimization leads to maximized performance and efficiency.

• Extended Lifespan: By selecting the right cell type, BMS, and design, custom battery packs can achieve longer cycle life and overall lifespan compared to standard batteries. This is particularly crucial for applications with demanding usage patterns.

• Enhanced Safety: Custom battery packs can incorporate advanced safety features tailored to the specific application, minimizing the risk of overheating, short circuits, and other potential hazards. ido-technology’s rigorous quality control processes on their Li-ion Battery Production Line further ensure the safety and reliability of their products.

• Space and Weight Savings: Custom battery packs can be designed to fit into unique form factors and tight spaces, optimizing space utilization. This is especially important for portable devices and wearable technology where weight and size are critical factors.

• Cost-Effectiveness: While the initial investment in custom battery packs may be higher, the long-term benefits often outweigh the costs. Optimized performance, extended lifespan, and reduced maintenance needs can result in significant cost savings over the product’s lifecycle.

• Brand Differentiation: Custom battery packs can serve as a point of differentiation for your product, offering unique features and performance advantages that set you apart from competitors.

ido-technology’s Li-ion Battery Production Line plays a pivotal role in realizing these advantages. The advanced automation, precision manufacturing, and stringent quality control ensure that each custom battery pack meets the highest standards of performance, safety, and reliability.

Can I do the certification for my custom batery pack?

Obtaining the necessary certifications for your custom battery pack is crucial for ensuring compliance with industry standards and regulations, particularly for applications in consumer electronics, medical devices, and automotive industries. ido-technology understands the importance of certifications and offers support throughout the process.

Here’s how ido-technology can assist with certification:

• Compliance with Standards: Their Li-ion Battery Production Line is designed to comply with international standards such as IEC 62133, UN38.3, UL 1642, and others relevant to lithium-ion battery safety and performance.

• In-House Testing: ido-technology conducts comprehensive in-house testing to ensure that the custom battery packs meet the required specifications and performance criteria before proceeding with external certifications.

• Certification Support: They can guide you through the certification process, helping you select the appropriate testing laboratories and prepare the necessary documentation.

• Fast Track Certification: Due to the high quality and consistency of the battery packs produced by their Li-ion Battery Production Line, ido-technology can often facilitate a faster certification process.

Common certifications for custom battery packs include:

• UN38.3: This certification is mandatory for the transportation of lithium-ion batteries and ensures their safety during shipping.

• IEC 62133: This international standard covers the safety requirements for portable sealed secondary cells and batteries containing alkaline or other non-acid electrolytes.

• UL 1642: This standard applies to overcharging tests for lithium-ion batteries and is widely recognized in North America.

• CB Scheme: The CB Scheme is an international certification program that promotes the harmonization of product standards and facilitates international trade.

• RoHS: Restriction of Hazardous Substances (RoHS) directive restricts the use of certain hazardous materials in electrical and electronic equipment.

By leveraging their expertise and the capabilities of their Li-ion Battery Production Line, ido-technology helps clients navigate the certification process smoothly and efficiently, ensuring their custom battery packs meet all necessary regulatory requirements.

What we need before we start the custom lithium battery pack?

Before initiating the production of a custom lithium battery pack, ido-technology requires specific information to ensure that the final product meets the client’s exact needs and specifications. Their Li-ion Battery Production Line is highly adaptable, but clear communication and detailed requirements are essential for a successful project. Here’s what they need to know:

1. Application Details:

• Device Type: What type of device will the battery pack power? (e.g., medical device, industrial equipment, consumer electronics)

• Usage Profile: How will the device be used? (e.g., continuous discharge, intermittent use, standby mode)

• Operating Environment: What are the expected temperature ranges, humidity levels, and other environmental conditions?

2. Performance Specifications:

• Voltage: What is the required nominal voltage of the battery pack?

• Capacity: What is the required minimum capacity (measured in ampere-hours, Ah) or run time?

• Current: What are the expected discharge and charge currents?

• Cycle Life: What is the desired number of charge-discharge cycles?

• Shelf Life: What is the expected shelf life of the battery pack?

3. Size and Weight Constraints:

• Dimensions: What are the maximum allowable dimensions (length, width, height) for the battery pack?

• Weight: What is the maximum allowable weight for the battery pack?

• Form Factor: Are there any specific form factor requirements (e.g., rectangular, cylindrical, custom shape)?

4. Cell Preferences:

• Cell Type: Do you have a preference for specific cell types (e.g., 18650, 21700, pouch cells)?

• Cell Manufacturer: Do you have a preferred cell manufacturer?

• Cell Specifications: Do you have specific requirements for cell voltage, capacity, or other parameters?

5. Safety and Protection:

• Protection Circuit Module (PCM): What specific protection functions are required (e.g., overcharge, over-discharge, overcurrent, short circuit)?

• Battery Management System (BMS): Is a more advanced BMS required for monitoring and controlling the battery pack?

6. Connectors and Wiring:

• Connector Type: What type of connectors are required for the application interface?

• Wiring Requirements: What are the specifications for wiring gauge, length, and insulation?

7. Certification and Compliance:

• Required Certifications: What certifications are required for the battery pack (e.g., UN38.3, IEC 62133, UL 1642)?

• Compliance Standards: Are there any specific industry or regional standards that the battery pack must comply with?

8. Quantity and Timeline:

• Order Quantity: What is the desired order quantity (MOQ)?

• Lead Time: What is the required lead time for delivery?

9. Budget:

• Target Price: What is the target price per unit for the battery pack?

By gathering this comprehensive information, ido-technology can leverage their Li-ion Battery Production Line to design and manufacture a custom lithium battery pack that perfectly aligns with the client’s technical requirements, application needs, and budgetary constraints. This collaborative approach ensures a successful project outcome and a high-quality battery pack that powers the client’s device reliably and efficiently.