Clinching Frame Reinforcement with Tub

a) Applicable material specifications:

Ø Reinforced frame: 1mm (galvanized sheet), detailed dimensions are subject to the drawings and actual objects provided by Party A;

Ø Tub: 0.4mm (SUS430/BA), detailed dimensions are subject to the drawings and actual objects provided by Party A;

b) Main technical requirements:

Ø Production cycle time of this machine: ≤ 60s;

Ø Qualification rate: ≥99%;

Ø Number of clinching points: respectively 4 clinching points on the left and right; 4 clinching points on the top; 12 clinching points in total;

Ø Clinching point diameter: ≥ 6mm; the clinching point bump is on the side of the tub; the clinching point location size meets the drawing requirements;

Ø Single-point clinching strength requirements: the clinching point has no quality problems such as cracking, deriveting, deformation, scratches, etc.;

Ø During the production process, all surfaces should be smooth and free of defects such as tears, wrinkles, warping, and distortion;

Ø The location, size and shape of the clinching points meet the drawing requirements;

Ø Equip oil spraying mechanism;

Ø Operation processes: manual loading (the tub is placed on the tooling and positioned) - manual loading (the reinforcing frame is placed on the tooling and positioned) - start (clamping the reinforcing frame) clinching (symmetrically clinch for the left and right sides at the same time)- manual unloading;

Ø Equipment safety: double-button operation, equipped with emergency stop button, fence, grating protection, and safety alarm;

Ø Number of operators: 1 person.

c) Main functions and working procedures:

Ø The function is to clinch the frame reinforcement with tub;

Ø The machine is manually operated, and the reinforcing frames and tub are manually placed, and then the machine automatically clamps and starts clinching;

Ø Operation processes: Manually place the tub and make it held tightly. Manually place the reinforcing frame, start up the equipment, and the whole assembly will be automatically positioned. The equipment starts clinching in three directions, and the clinching device is positioned by servo drive. After completion, the tub assembly will be unloaded manually;